How to choose the inspection program? Full inspection or AQL sampling?

Are you struggling to decide whether or not to usefull analysisOr AQL? random test?

Have you ever had the experience that even after sampling a product to be shipped, you still find that there is a nonconforming product in it? If this is the case, then you may need to carry out a full inspection.

Choosing Full Count Inspection Services means you don't have to worry about product quality issues. Poor quality products often lead to refund disputes, additional taxes, and in severe cases, costly product recalls.

Currently, there are two main types of mainstream product inspections:

Full Inspection

AQL Sampling Inspection

Today we will be focusing on the advantages of a full number of tests. If you are interested ininspection of goodsIf you don't know much about the process and you're not sure which test to choose, read on!

I. What is 100% test?

As the name suggests, a 100% test is a full inspection of the entire shipment, not just a random sample. That being the case, when is it necessary to carry out a full inspection?

II. Purpose of conducting full-scale inspections

The core purpose of the Full Count Inspection service is to screen out as many known defective products as possible, common types of defects include:

1. Appearance issues
2. malfunction
3. Craftsmanship flaws
4. a safety hazard
5. Dimensional deviations

It should be noted, however, that some of the special inspection items may not be fully implemented within the specified inspection work hours. This service ensures that each finished product meets the quality standards set by the customer. Generally, the quality requirements are provided by the customer and the corresponding list of requirements will be short, so that the setup allows the inspection process to move forward in a more efficient and focused manner.

III. When is it necessary to carry out a full test?

In most cases, 100% quality controlIt is not necessary. However, if you have counterfeit branded products in your shipment, which could lead to legal action, a full inspection becomes especially important. A full inspection is usually recommended in the following cases:

1. Failure of vendors to implement effective quality control

If the supplier does not implement strict quality control measures in the production process, the defective rate of the product will be significantly higher. This situation usually occurs when "the supplier has not taken any improvement measures after the first inspection failure". In order to avoid customer complaints, it is necessary to carry out a full inspection, especially for the following two types of products:

High-value products

Products that may pose a hazard to consumer safety (e.g., electronic products, medical devices, etc.)

If a quality problem is identified during the inspection, the inspector can carry out a targeted, focused inspection - a much more efficient and time-saving approach than checking all the problems one by one.

2. Possible replacement of quality products by defective batches by suppliers

In the process of product manufacturing and sales, companies will inevitably encounter product batches of substandard quality:

Sometimes only 1 or 2 products in a batch are defective; sometimes the entire batch is affected by the quality problem.

If there are quality problems with 2 or more consecutive batches, it is recommended that you carry out a full inspection. In this way, three major goals can be achieved:

Prevent faulty products from reaching the market;

If the product fails the test, the manufacturer is liable for the cost of rectification or compensation;

Avoid damaging your brand's reputation by selling bad products.

In addition, some suppliers may secretly replace the qualified products you order to cover up their own production defects - in this case, full inspection can help you effectively avoid quality risks.

3. Goods are subject to secondary processing in different factories

In some cases, your products may come from several different factories and need to be reworked or repackaged before final shipment. In these cases, conducting a full inspection is the best way to ensure the quality of the final product.

In general, the 100% quality inspection is more suitable for products with "strict safety standards and zero tolerance for defects", while for general consumer products, this inspection is optional.

Pre-shipment inspection is a critical part of ensuring customer satisfaction. Whether it is a random sample inspection or a full inspection, it is a reasonable way to guarantee product quality.

Full count inspection can help companies avoid penalties for selling defective products and alleviate concerns about product quality; in addition, ensuring that the product is of good quality can also help you get better customer reviews, which in turn will increase product sales.

Inspection OnlineIt is a professionalthird party inspectioncompany that provides professional full product inspection services. If you are interested in anyinspection serviceFor related queries, please feel free to contact us!